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5 KPIs to Measure with Food Manufacturing Analytics

Posted on July 22, 2019 by Ann Grace

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Each food and beverage facility is different, with its own unique set of food safety and customer requirements to satisfy. With that said, there are many key performance indicators (KPIs) shared across the industry which are used to measure success. If you have a platform for tracking your food manufacturing analytics, consider using it to monitor the performance of the following KPIs:

1. Number of Non-Compliance Events

This measures the number of times your plant or facility operated beyond the regulatory compliance guidelines. It is among the most essential indicators used to analyze, and ultimately improve, compliance efforts for regulatory requirements like FSMA.

2. Downtime to Operating Time Ratio

A good way to measure overall productivity, the ratio of downtime to operating time demonstrates asset availability. Too much downtime likely indicates a need for action, whether it’s to improve processes or upgrade equipment.

3. Throughput

Your facility’s throughput measures the volume of products being made on a machine, unit, line, or entire plant over a period of time. With analytics software, you can implement real-time Statistical Process Control (SPC) to monitor against control and specification limits, ensuring every shift achieves an efficient quality output.

4. Yield

Similar to throughput, yield is a quality measurement that determines the percentage of products which are correctly manufactured according to specifications without rework or scrap. Real-time analytics can also support improved yield via SPC.

5. Reject Ratio

While scrap is an inherent aspect of production processes, minimizing rejected materials is important to meeting profitability goals. Analytics help you identify whether the amount of scrap being produced falls within tolerable limits.

Of course, these are just a few of the many possible KPIs that can be measured through analytics. With software designed for food and beverage companies, you can track the performance of a broad range of data points to ensure your food safety and quality requirements are being met consistently.

Download a One-Page KPI Checklist

KPI checklist Now it’s time to drill into the actual KPIs in these categories. We’ve assembled them into a handy checklist, and grouped them in 4 major categories:

- Safety KPIs:  Evaluate KPIs for both your people and your products.
- Quality KPIs
- Yield KPIs
- Productivity KPIs

Download the Checklist  


About SafetyChain Software

SafetyChain is a Quality Management System (QMS) that helps food and beverage companies improve productivity, profitability, and compliance with a flexible, user-friendly software platform that captures, manages, and analyzes real-time operations data. 

Learn More About Our Quality Assurance Solutions

Topics: Analytics, Compliance, Quality