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SafetyChain Blog

A Process Manufacturing Methodologies Guide: Making Improvements That Stick

Posted on May 11, 2021 11:20:02 AM

Most process improvements start with plenty of momentum, but their changes don’t always stick. In fact, just 54% of major change initiatives stick long-term—a concerning statistic, considering the number of dedicated resources to these types of projects.

Whether you are a beginner to making digital process manufacturing improvements or a seasoned veteran, to enact change that lasts, we must identify why operational improvements don’t stick in the first place. Often, it’s not the tools used but the psychology behind the improvements that come up short. Improvement requires change, and to support that; we must accept that we aren’t perfect and recognize a need for change. Here, we’ll take a closer look at some of the barriers to change as well as ways to dismantle them.

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Topics: Quality, Profitability, Productivity, Culture

How to Ensure Food Safety with Remote Audits During COVID-19 and Beyond

Posted on Apr 7, 2021 12:06:17 PM

 

In uncertain times, it’s important for Food & Beverage companies to reassure their customers that food and safety standard are being met consistently. Yet, COVID-19 has introduced unique challenges for undergoing and performing audits, from social distancing to risks associated with travel. Unfortunately, waiting until the threat of the virus is completely gone to have an audit performed could cause your certification to lapse, which could risk the loss of important customers.

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Topics: Safety, Productivity, Audit

A Guide to Developing an Effective Supplier Approval Program

Posted on Mar 23, 2021 8:18:09 AM

In Food and Beverage and CPG, it’s not just your company’s internal performance that matters. Every link in the supply chain plays a role in quality, which is why it’s critical to ensure your suppliers are performing to your expectations. A strong supplier approval program should be comprehensive enough to not only minimize risks, but also satisfy compliance regulations such as FSMA’s requirement for Foreign Supplier Verification Programs.

As you work to strengthen your supplier assessment procedure and other elements of your approval program, here are a few steps to consider incorporating into your processes.

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Topics: Productivity, Technology

A Beginner’s Guide to Digital Production Plans for Process Manufacturing

Posted on Feb 12, 2021 9:56:40 AM

Many leaders in process manufacturing plants know there’s a wealth of benefits to be had by going paperless. Yet, transforming processes which have been in place for years—or even decades—is a daunting prospect. Oftentimes, there’s a considerable gap between where facilities are now and where they want to be. Filling that gap is the end goal, since going paperless will allow you to leverage your plant’s data to drive measurable performance improvements and boost profitability. But where do you begin?

Here, we’ll dive into what it looks like to go digital, including the processes and technology it takes to get there.

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Topics: Productivity, Technology

Resource Roundup: Top 10 Blogs, Webinars, & More from 2020

Posted on Dec 29, 2020 6:15:00 AM

The Food & Beverage industry proved its resilience in 2020, perhaps more than any other time in history. Here at SafetyChain, we watched as companies overcame enormous pressures to keep shelves stocked and employees healthy in the midst of ever-evolving CDC updates and guidelines. While safety and agility have always been critical to success in the industry, COVID-19 called for quick thinking when supply chains were disrupted, as well as an even stronger commitment to safety - both of our food and employees.

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Topics: Compliance, Quality, Productivity, Technology

Statistical Process Control (SPC) | The Solution to Plant Productivity You Have Been Looking For

Posted on Oct 6, 2020 3:42:34 PM

What Is Statistical Process Control?

Simply put, SPC uses statistical methods and sampling programs to help plant and operations managers understand and control variability in their manufacturing processes. Charts highlight process variations in real-time, triggering alerts as processes begin to trend out of expected, standard limits. The main objective of statistical process control (SPC) is to manage operations better and reduce waste and rework. Plant and Ops managers benefit from SPC because it gives them the concrete information and clear markers needed to stop a line and fix problems before things spin out of control.

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Topics: Productivity, SPC

A Guide to Conducting Root Cause Analysis in Manufacturing

Posted on Aug 27, 2020 3:05:37 PM

While it remains important in any aspect of manufacturing, root cause analysis in the food, beverage, and CPG industries is critical for safety, compliance, and performance reasons. Oftentimes, problems arise which do not have an obvious explanation. In these instances, further investigation is necessary to arrive at the root cause. 

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Topics: Productivity

Continuous Improvement in Process Manufacturing | Understanding, Measuring and Improving OEE

Posted on May 19, 2020 7:45:00 AM

Manufacturing facilities, rely on OEE—overall equipment effectiveness—as the single best metric for identifying losses and benchmarking progress towards improving the performance of their equipment. Measuring OEE helps managers determine the percentage of manufacturing time that is genuinely productive.

Correctly measuring overall equipment effectiveness OEE in a manufacturing facility delivers several key benefits. By adding sensors to capture run, down, and cycle times, OEE allows facilities to increase production line availability, performance, and quality. The focus of this article is to understand why measuring OEE is so valuable in particular.

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Topics: Automation, Productivity, Technology, OEE

OEE Tracking Software - The Root Cause Analyzer

Posted on Feb 25, 2020 5:13:34 PM

OEE is a critical metric for manufacturing plants to track. With proper, consistent measurement, it allows plant managers to track the overall performance of their facilities and determine the root cause behind line interruptions, unplanned downtime, quality rejections, and equipment problems. This root cause analysis saves manufacturing teams significant time and effort. What might take weeks to diagnose can be uncovered through smart and sophisticated trend analysis, all made possible through OEE tracking software. Here’s what you need to know about deploying this powerful solution in your plant.

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Topics: Profitability, Productivity

SafetyChain LINK: Business Intelligence for Your Food Facility in the Palm of Your Hand

Posted on Feb 28, 2019 12:03:37 PM

Business Intelligence for Your Food Facility

What if you could oversee the operations of your entire business from the phone in your pocket (or in your hand, right now as you read this)?

What if you could LINK to the real-time performance of your business’s food safety, quality and operations with the same ease that athletes track fitness activity through a Fitbit?

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Topics: Analytics, Automation, Safety, Productivity

About SafetyChain

SafetyChain Software is the Enterprise Solution for Plant Production, Quality, & Compliance.

The #1 Plant Management Platform for Process Manufacturers that:

  • Improves Yield
  • Maximizes Productivity
  • Ensures Compliance

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